When your machine’s cylinder air filter fills with dirt or dirt, it works exactly the same as a clogged straw. The air filters work nonstop to keep the system running smoothly. However, if we ignore them, they get clogged and perform sluggishly.

Therefore, cleaning the cylinder air filters is an important task in running the system quickly. Also, you will not need any advanced-level training for it. However, a slight effort in your cylinder air filter cleaning will make a big difference in the tasks.

We have done a lot of research and created a step-by-step guide for the cleaning of cylinder air filters. Read the article till the end to find out wonderful facts and a guide on filter cleaning.

What is a Cylinder Air Filter?

As very obvious from its name, cylinder air filters are air filters in cylindrical shapes. They are a part of the large pneumatic system. Their job is to purify the air, remove the contaminants from the air, and stop them from entering the engine or other components like standard air cylinders and actuators. 

Because of their cylindrical shapes, these air filters can cover a larger surface area and prevent contaminants from entering. This is how the cylinder air filters protect the system and increase its lifespan.

Types of Cylinder Air Filters

Cylinder air filters come in various types. They are all equally useful if you select the right one, depending on your requirements. Some of the common types of cylinder air filters are mentioned below. 

Mesh Filter

A mesh filter is a filtering cloth that works like a fishing net. They trap the particles like dust or dirt and stop them from getting inside. They are durable and easy to clean. 

Coalescing Filters

Coalescing filters can separate moisture, oil, or any other fluid from the air pressure. It prevents all kinds of contamination in vapor droplets from getting inside. They are extremely helpful in systems that require high-purity air. 

Cartridge Filters

Cartridge filters have replaceable cartridges. They prevent dust and debris of all sizes. They are very common in various industries because they can catch particles from gases and liquids as well. 

Why is Regular Cleaning Essential for Air Cylinders? 

Cleaning the cylinder air filter will not only make it work efficiently but will also increase its lifespan. Here are some reasons why it is important to clean your air cylinder fitters.

• Prevents Blockage: If the dirt or dust gets inside the system, it can block the airflow. This can cause inefficiency in the system and could also damage the components. 
• Improves Performance: If the filters are clean, they make sure the operation goes smoothly and has a consistent pressure level. 
• Extends System Lifespan: dust in the system can cause wear and tear in components of the system. Air filters protect from such issues and make the components last longer. 
• Cost Efficiency: Without air filters, there could be frequent damage to components. This regular repair can be very costly, but the cylinder air filters save the components from such damage. 

Signs that a Cylinder Air Filter Needs Cleaning

There are some signs that can clearly tell when the cylinder needs cleaning. It can save you from costly repairs. 

Reduced Cylinder Performance

The cylinder wouldn’t perform as it should. It will either slow down the speed or will function in inconsistent movements. 

Increased Operating Noise

The unusual noise from the system during the operation indicates that the cylinder air filters need cleaning.

Visible Dirt or Debris

If you can clearly see the dust and debris in the air filters, clean them before they start creating any issues for other components. 

Frequent System Failures 

If the system stops functioning without any obvious reason, it can surely be because the air filter is not clean.

Guide to Cleaning a Cylinder Air Filter 

Cleaning the air filter is an easy process that consists of the following steps: 

Step 1 – Turn off the System 

Before starting, make sure that the system is powered off to avoid any sudden activation while cleaning. 

Step 2 – Locate the Cylinder Air Filter

Take help from the system manual and find where the cylinder air filter is placed. 

Step 3 – Remove the Air Filter

Take off the air filter from the system carefully. Avoid any damage to the nearby components.

Step 4 – Inspect the Filter for any Damage.  

Look for any damage or wear and tear in the air filter because it is also a reason for inefficiency in operation. If the damage is beyond repair, you should replace it. 

Step 5 – Cleaning the Filter

• For mesh filters, you can either use air pressure to clean them, or you can also wash them off with a mild detergent. 
• For coalescing or cartridge filters, you need to follow the manufacturer’s instructions and avoid using any harsh chemicals on them. 

Step 6 – Dry and Reassemble

After washing it off, make sure that the filter is completely dry before reinstalling it. This step is crucial to avoid any moisture contamination. 

Step 7 – Test the System

Before actually starting the operation, first check the air filter by restarting the system. Closely monitor any unusual behavior to make sure that the cleaning is successful. 

Mistakes to Avoid While Cleaning Cylinder Air Filter

• Using harsh chemicals while cleaning can damage the filter material and can also reduce its effectiveness. 
• If the filter is damaged or worn out, there is no need to clean it, but it should be replaced. Otherwise, it can also damage other components as well. 
• Filters should be properly dried out after cleaning. Any moisture contaminant left in the filter can still make the system work improperly. 

Final Thoughts 

Cylinder air filters are essential tools for keeping dust and debris away from the system and making it work efficiently. But to keep it working, it is also important to clean it regularly and pay close attention to any damage.  

Cleaning the air filter is a simple and straightforward process. By following that, you will not only make the system work smoother but also increase its lifespan and protect it from any damage. 

Get the Right Pneumatic Cylinder from FOYE

Searching for a high-quality pneumatic cylinder or its accessories can be a bit difficult. But FOYE is a well-trusted brand that provides the best pneumatic actuators, control components, and other components. 

The pneumatic cylinders from FOYE are not only safe and efficient to use but also durable. No matter what your work requirement is, FOYE will provide you with the tool that surely meets your standards.

FAQs

Is it okay to use gasoline to clean the air filter?

Gasoline can damage the filter’s material. Therefore, it is not recommended to use gasoline on the air filter unless it is suggested by the pneumatic actuators manufacturer. 

What should you do if the air filter is not working properly even after cleaning?

If the air filter isn’t functioning properly after cleaning, it might be because it is damaged. This is the sign that you should replace it right away before it damages other components as well.

How often should I clean my cylinder air filter? 

Cleaning of the air filter depends on the system usage or the environment. If the system is placed in a dusty area, it will require frequent cleaning.